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Fly Ash -Action Plan for utilization of Fly Ash by Coal Based Thermal Power Plants in Maharashtra

Action Plan for utilization of Fly Ash by Coal Based Thermal Power Plants in Maharashtra

DAHANU Thermal Power Station

Sr. No.	Year	Calender Year	Fly Ash		Bottom& Coarse Ash		Total Ash	Total Ash Utilisation Plan
Sr. No.	Year	Calender Year	(MT)	(%)	(MT)	(%)	(MT)	(%)
1	1st	2000-01	55346	9	12299	2	67645	11
2	2nd	2001-02	61495	10	15374	2.5	76869	12.5
3	3rd	2002-03	104542	17	18449	3	122990	20
4	4th	2003-04	138364	22.5	27673	4.5	166037	27
5	5th	2004-05	178336	29	30748	5	209084	34
6	6th	2005-06	221383	36	30748	5	252130	41
7	7th	2006-07	252130	41	43047	7	295177	48
8	8th	2007-08	289027	47	49196	8	338224	55
9	9th	2008-09	332074	54	49196	8	381270	62
10	10th	2009-10	368971	60	55346	9	424317	69
11	11th	2010-11	405868	66	61495	10	467364	76
12	12th	2011-12	436616	71	73794	12	510410	83
13	13th	2012-13	461214	75	92243	15	553457	90
14	14th	2013-14	485812	79	110691	18	596503	97
15	15th	2014-15	491962	80	122990	20	614952	100

PARALI Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Agri.	Cement	Landfill	Others
1999-00	2959000	35.97	1064559	18142	1.70	12342	0	5800	0	0	0
2000-01	3236000	39	1263221	28728	2.27	17323	0	11496	0	0	0
2001-02	3078000	38.52	1185953	47630	4.02	4630	0	8359	34641	0	0
2002-03	3093701	37.78	1168687	39309	3.36	5866	0	6101	27342	0	0
2003-04	3200000	36	1145700	57284	5.00	5728	0	9738	41818	0	0
2004-05	3200000	36	1145700	57284	5.00	5728	0	9738	41818	0	0
2005-06	3200000	36	1145700	229140	20.00	22914	0	38954	167272	0	0
2006-07	3200000	36	1145700	286424	25.00	28642	0	48692	209090	0	0
2007-08	3200000	36	1145700	343710	30.00	34371	0	58431	250908	0	0
2008-09	3200000	36	1145700	458280	40.00	45828	0	77908	334544	0	0
2009-10	3200000	36	1145700	572851	50.00	57285	0	97385	418181	0	0
2010-11	3200000	36	1145700	687420	60.00	68742	0	116861	501817	0	0
2011-12	3200000	36	1145700	801990	70.00	80199	0	136338	585453	0	0
2012-13	3200000	36	1145700	973845	85.00	97384	0	165554	710907	0	0
2013-14	3200000	36	1145700	1145700	100.00	114570	0	194770	836360	0	0

NASHIK Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Agri.	Cement	Landfill	Others/DIPL
1999-00	3787000	33.4	1265000	228410	18.06	27760	176000	0	15400	0	9250
2000-01	3809000	33.89	1291173	155120	12.01	30890	85800	10250	28180	0	0
2001-02	3581000	32.75	1172799	71584	6.10	37720	8572	10190	6240	0	24778
2002-03	3463007	34.21	1184628	131110	11.07	30478	60000	7634	220	8000	30000
2003-04	3800000	34	1300000	323125	24.86	51250	162500	14500	0	64875	365000
2004-05	3800000	34	1300000	655500	50.42	62500	150000	18000	0	60000	730000
2005-06	3800000	34	1300000	861250	66.25	73750	0	21500	0	36000	910000
2006-07	3800000	34	1300000	1056000	81.23	85000	0	25000	0	36000	1095000
2007-08	3800000	34	1300000	1255750	96.60	96250	0	28500	0	36000	1095000
2008-09	3800000	34	1300000	1270500	97.73	107500	0	32000	0	36000	1095000
2009-10	3800000	34	1300000	1285250	98.87	118750	0	35500	0	36000	1095000
2010-11	3800000	34	1300000	1300000	100.00	130000	0	39000	0	36000	1095000
2011-12	3800000	34	1300000	1300000	100.00	130000	0	39000	0	36000	1095000
2012-13	3800000	34	1300000	1300000	100.00	130000	0	39000	0	36000	1095000
2013-14	3800000	34	1300000	1300000	100.00	130000	0	39000	0	36000	1095000

PARAS Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Agri.	Cement	Landfill	Others
1999-00	282000	30.3	85461	8514	9.96	8514	s	0	0	0	0
2000-01	299000	30.91	92440	26005	28.13	26005	0	0	0	0	0
2001-02	281000	26.4	74358	27513	37.00	27513	0	0	0	0	0
2002-03	226186	28.68	64875	22635	34.89	22635	0	0	0	0	0
2003-04	285000	28	79800	35910	45.00	35910	0	0	0	0	0
2004-05	285000	28	79800	43890	55.00	43890	0	0	0	0	0
2005-06	285000	28	79800	59360	74.39	55860	0	2000	1500	0	0
2006-07	285000	30	85500	85500	100.00	75000	0	4500	4500	0	1500
2007-08	285000	30	85500	85500	100.00	76500	0	4500	4500	0	0
2008-09	285000	30	85500	85500	100.00	85500	0	0	0	0	0
2009-10	285000	30	91200	91200	100.00	91200	0	0	0	0	0
2010-11	285000	32	91200	91200	100.00	91200	0	0	0	0	0
2011-12	285000	32	91200	91200	100.00	91200	0	0	0	0	0
2012-13	285000	32	91200	91200	100.00	91200	0	0	0	0	0
2013-14	285000	32	91200	91200	100.00	91200	0	0	0	0	0

BHUSAWAL Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Agri.	Cement	Landfill	Others
1999-00	2454000	39.75	975508	221932	22.75	183354	26978	11600	0	0	0
2000-01	2041000	40.27	822080	420173	51.11	385400	15440	13700	0	5633	0
2001-02	2362489	39.89	942565	376232	29.31	242982	24600	3250	0	5400	0
2002-03	1798646	38.29	688750	322832	46.87	225830	44900	1500	2943	0	47659
2003-04	240000	34	816000	312428	38.29	201428	35000	9500	8000	5000	53500
2004-05	240000	34	816000	323823	39.68	211823	0	29000	16000	7000	60000
2005-06	240000	34	816000	383091	46.95	217091	0	50000	40000	6000	70000
2006-07	240000	34	816000	420884	51.58	230884	0	55000	55000	10000	70000
2007-08	240000	34	816000	458677	56.21	199677	30000	57000	88000	9000	75000
2008-09	240000	34	816000	514080	63.00	222880	35000	62700	105500	10000	78000
2009-10	240000	34	816000	571200	70.00	244100	55000	67000	126600	8500	70000
2010-11	240000	34	816000	636480	78.00	275480	58000	72500	145500	10000	75000
2011-12	240000	34	816000	696048	85.30	300500	58500	98500	151048	12500	75000
2012-13	240000	34	816000	767040	94.00	309380	57500	81200	222260	18700	78000
2013-14	240000	34	816000	816000	100.00	297000	59000	80500	280000	20000	79500

KKAPERKHEDA Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Stowing	Agri.	Cement	Landfill	Others
1999-00	1894000	42.98	814220	23097	2.84	18425	0	0	4672	0	0	0
2000-01	2618000	35.34	925417	24984	2.70	20507	0	0	0	714	3763	0
2001-02	4174000	41	1707144	17911	1.05	13082	0	0	0	2056	1761	1012
2002-03	4894993	44.68	2187268	152706	6.98	37604	0	0	6510	53871	0	54721
2003-04	4200000	34	1428000	274512	19.22	62712	0	0	1200	170000	30600	10000
2004-05	4200000	34	1428000	416136	29.14	120736	0	0	2400	250000	32000	11000
2005-06	4200000	34	1428000	663824	46.49	188224	50000	100000	3600	300000	10000	12000
2006-07	4200000	34	1428000	741352	51.92	263552	0	200000	4800	250000	10000	13000
2007-08	4200000	34	1428000	811240	56.81	330240	0	200000	6000	250000	10000	15000
2008-09	4200000	34	1428000	875640	61.32	396640	0	200000	6000	250000	10000	13000
2009-10	4200000	34	1428000	954040	66.81	463040	0	200000	6000	250000	10000	25000
2010-11	4200000	34	1428000	1428000	100.00	678000	0	445000	6000	250000	10000	39000
2011-12	4200000	34	1428000	1428000	100.00	678000	0	445000	6000	250000	10000	39000
2012-13	4200000	34	1428000	1428000	100.00	678000	0	445000	6000	250000	10000	39000
2013-14	4200000	34	1428000	1428000	100.00	678000	0	445000	6000	250000	10000	39000

KORADI Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Agri.	Cement	Landfill	Others
1999-00	4957000	41.13	2039307	2035	0.00	2035	0	0	0	0	0
2000-01	4223000	40	1689432	44894	3.00	44894	0	0	0	0	0
2001-02	4454000	34.8	1552930	72462	5.00	72462	0	0	0	0	0
2002-03	4573078	37.47	1713543	77480	4.50	77480	0	0	0	0	0
2003-04	4450000	34	1513000	151300	10.00	146100	0	2000	600	600	2000
2004-05	4450000	34	1513000	302600	20.00	245200	50000	3000	700	700	3000
2005-06	4450000	34	1513000	453900	30.00	444300	0	4000	800	800	4000
2006-07	4450000	34	1513000	605200	40.00	593400	0	5000	900	900	5000
2007-08	4450000	34	1513000	756500	50.00	743500	0	5000	1000	1000	6000
2008-09	4450000	34	1513000	907800	60.00	893600	0	5000	1100	1100	7000
2009-10	4450000	34	1513000	1059100	70.00	993700	50000	5000	1200	1200	8000
2010-11	4450000	34	1513000	1210400	80.00	1193800	0	5000	1300	1300	9000
2011-12	4450000	34	1513000	1361700	90.00	1343900	0	5000	1400	1400	10000
2012-13	4450000	34	1513000	1513000	100.00	1495000	0	5000	1500	1500	10000
2013-14	4450000	34	1513000	1513000	100.00	1494800	0	5000	1600	1600	10000

CHANDRAPUR Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Stowing	Cement	Landfill	Others
1999-00	11099000	35	3884800	14095	0.36	14095	0	0	0	0	0
2000-01	11049000	38.77	4283270	45353	1.06	28941	0	0	611	15801	0
2001-02	12061000	38.62	4658186	24748	0.53	6900	0	0	17348	200	300
2002-03	10899159	40.31	4393459	100820	2.29	29272	0	13000	58548	0	0
2003-04	11445000	40	4578000	706000	15.42	26000	0	100000	580000	0	0
2004-05	11480000	40	4592000	751000	16.35	26000	0	125000	600000	0	0
2005-06	12000000	38.33	4600000	785333	17.07	28889	0	100000	644444	6000	6000
2006-07	12000000	38.33	4600000	1244666	27.06	31778	0	500000	688888	12000	12000
2007-08	12000000	38.33	4600000	1803900	39.22	34567	0	1000000	733333	18000	18000
2008-09	12000000	38.33	4600000	2466109	53.61	37556	0	1602776	777777	24000	24000
2009-10	12000000	38.33	4600000	2894887	62.93	40445	0	1972220	822222	30000	30000
2010-11	12000000	38.33	4600000	3323664	72.25	43334	0	2341664	866666	36000	36000
2011-12	12000000	38.33	4600000	3752442	81.57	46223	0	2711108	911111	42000	42000
2012-13	12000000	38.33	4600000	4181219	90.90	49112	0	3080552	955555	48000	48000
2013-14	12000000	38.33	4600000	4600000	100.00	50000	0	345000	1000000	50000	50000

NOTE: Figures 03-04 and onwards are estimated figures.

* This ash utilisation programme as per affidavit filed in Delhi High Court is revised after review in anticipated improved coal quality having less ash content.

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